PELPRENE™ is the commercial name for TOYOBO MC's thermoplastic polyester elastomers.
PELPRENE™ is an engineering elastomer combining the features of rubbers and engineering plastics.
*Values and properties listed here are typical values, not guaranteed values.
These general purpose grades have the best balance of properties like flexibility, cold resistance, and moldability
This type offers middle and high hardness grades with heat aging resistance and weather resistance.
This type has excellent oil and chemical resistance and exceptional dimensional stability against heat.
This type has excellent resistance to heat aging, water, and oil.
The hardness of the polymer changes depending on the ratio of hard segments to soft segments.
Type | Category | Grade | Feature |
---|---|---|---|
P-Type | Injection | P-30B | Low Hardness |
P-40B | Low Hardness | ||
P-40H | Low Hardness | ||
P-55B | Medium Hardness | ||
P-70B | Medium Hardness | ||
P-90B | Medium Hardness | ||
P-150B | High Hardness | ||
P-280B | High Hardness | ||
E-450B | High Hardness | ||
Adhesion | P-75M | Injection, Low Hardness | |
P-150M | Injection, Medium Hardness | ||
Extrusion | P-90BD | Medium Hardness | |
Blow Molding | P-47D-HW | Fatigue Resistant | |
S-Type | Heat Aging Resistant | S-2001 | Injection, Medium Hardness |
S-3001 | Injection, High Hardness | ||
S-6001 | Injection, High Hardness | ||
S-6002FR2 | High Hardness, Flame Retardant (V-0 equivalent/1.6mm thickness) |
||
EN-Type | Chemical Resistant | EN-1000 | Medium Hardness, Good Dimensional Stability |
EN-2000 | High Hardness, Good Dimensional Stability | ||
EN-3000 | High Hardness, Good Dimensional Stability | ||
EN-5000 | High Hardness, Good Dimensional Stability | ||
C-Type | Super Heat Aging Resistant | C-2003 | Medium Hardness, Injection, Hydrolysis Resistant |
C-2005 | Medium Hardness, Blow molding, Hydrolysis Resistant |
The figure shows thermal durability of general purpose PELPRENE™ grades. Thermal durability for each grade is defined as the time for which the elongation drops to one half of its initial value in a high temperature aging test.
Test piece
JIS #3 dumbbell
Thickness 2mm
Applications:CVJ Boots
Advantages:Resistance to flexural fatigue
and suitibility for blow molding
Applications:Accelerator pedal
Advantages:Resistance to flexural fatigue
and good appearance
Applications:Cable Jackets
Advantages:Thermal Resistance
and flexibility
Applications:Noiseless gears
Advantages:Noise Reduction
and Good Moldability
Applications:Moisture permeable film
Advantages:Moisture Permeability
and Flexibility
Applications:Hot curler
Advantages:Thermal Resistance
and Flexibility
Applications:Curl dryer
Advantages:Thermal Resistance
and Flexibility
Applications:Fuel gas cap tether
Advantages:Flexibility
and Chemical resistance
Applications:Mascara Brush
Advantages:Flexibility
and Fluidity
Applications:Gear shift parts
Advantages:Thin-wall molding
and Abrasion resistance
PELPRENE™ can be used for injection, extrusion, and blow molding using conventional equipment. It's also compatible with compression molding, melt casting, and rotational molding. Additionally, PELPRENE™ can be post-processed by painting, printing, vacuum metallizing, and cathode spattering, along with hot-melt adhesion of molded articles. Its pellets being applies packed in a moisture-proof bag after drying, PELPRENE™ can be processed as received. However, unused or dampened pellets should be dried again for 4 or more hours at 100-120°C before use.
Example of applicable grades | P-30B~P-40H | P-55B~P-90B | P-150B~P-280B S-2001~S-3001 EN-1000 C-2003 |
P-450B S-6001~S-9001 EN-2000~EN-3000 |
EN-5000 |
---|---|---|---|---|---|
C1 | 160~180℃ | 190~210℃ | 200~230℃ | 220~240℃ | 230~250℃ |
C2 | 180~200℃ | 200~230℃ | 220~240℃ | 230~250℃ | 250~270℃ |
C3 | 180~200℃ | 200~230℃ | 220~240℃ | 230~250℃ | 250~270℃ |
NZ | 180~200℃ | 200~230℃ | 220~240℃ | 230~250℃ | 250~270℃ |
Mold temperature | 20~40℃ | 20~60℃ | 20~60℃ | 20~60℃ | 20~60℃ |
Example Grades | P-90BD |
---|---|
Rear | 180~200℃ |
Middle | 200~220℃ |
Front | 200~220℃ |
Die temperature | 200~220℃ |
Example Grades | P-47D-HW |
---|---|
Rear | 200~220℃ |
Middle | 220~230℃ |
Front | 220~240℃ |
Mold Temperature | 20~40℃ |
Sprues and runners of PELPRENE™ can be recycled via remolding. To ensure molded parts of consistant quality, thoroughly dry and pulverize material to be recycled, then blend with virgin pellets up to around 30% recycled content. Note that the ratio of recycled material that can be used varies with molding conditions. Contact us for details.
Trouble | Cause | Countermeasure | |
---|---|---|---|
Sink marks | Condition | 1. High resin temperature 2. High/low mold temperature 3. Low holding pressure 4. Insufficient holding pressure time 5. Insufficient cooling time 6. No cushion |
1. Reduce the cylinder temperature 2. Set the mold temperature accordingly 3. Increase the holding pressure 4. Increase the holding pressure time 5. Increase the cooling time 6. Make cushion 5-10mm |
Design | 1. Small runner/ gate 2. Unsuitable gate location |
1. Enlarge the runner/gate size 2. Relocate the gate to a thicker area |
|
Machine | 1. Back-flow during injection |
1. Inspect or exchange the backflow valve |
|
Warpage, Deformation | Condition |
1. Unsuitable injection conditions 4. Temperature difference between cavity and core |
1. Increase the injection pressure/speed 4. Control the temperature of cavity and core separately |
Mold | 1. Unsuitable ejector pin placement 2. Insufficient ejector pin size |
1. Balance ejector pin placement |
|
Design |
1. Unsuitable gate location |
1. Change gate location 2. Even out the part thickness 3. Increase the number of gates |
|
Flash | Condition | 1. High resin temperature 2. High injection speed 3. High holding pressure 4. Low mold clamping force 5. Filling resin Volume is too high |
1. Reduce the resin temperature 2. Reduce the injection speed 3. Reduce the holding pressure 4. Increase the mold clamping force 5. Set the cushion about 5mm |
Mold | 1. Mold surface doesn't mate properly | 1. Modify the mold | |
Burn marks | Condition |
1. High resin temperature |
1. Reduce the resin temperature 2. Reduce the screw rotation 3. Reduce the injection speed 4. Decrease the residence time |
Mold | 1. Inadequate venting | 1. Increase gas ventilation | |
Design |
1. Unsuitable gate location |
1. Change the gate location to make the welding line on the PL 2. Enlarge the gate size |
|
Welding line | Condition | 1. Low resin temperature 2. Low mold temperature 3. Low injection speed |
1. Increase the cylinder temperature 2. Increase the mold temperature 3. Increase the injection speed |
Mold | 1. Inadequate holding pressure |
1. Increase gas venting and/or change gate location to move the weld line onto the parting line. |
|
Poor surface appearance | Condition | 1. Low resin temperature 2. Low mold temperature 3. Low injection speed 4. Inadequate holding pressure 5. Insufficient amount of resin for fill |
1. Increase the cylinder temperature 2. Increase the mold temperature 3. Increase the injection speed 4. Increase the holding pressure/time 5. Make cushion 5-10mm |
Mold | 1. Inadequate holding pressure 2. Unclean mold |
1. Increase the holding pressure/time 2. Clean the mold |
For inquiries and consultations regarding our products, please contact us.